This blog is about my Bead Roller motorization project. The setup is same as for my other blog myiceboat.blogspot.com and mydodgedartrearcouch.blogspot.com. The blog is a building diary where I tell about my thoughts, plans and execution during the build.
Ready! At least for now!
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The end product!
Footswitch and battery setup.
Other details:
Electrical work ongoing.
Wiring diagram:
"Original plan" ended up using a bigger junction box with mounting plate witch made the installation easier.
Future plans
Mainly use it! Getting rid of the battery by adding an AC/DC converter is on the agenda.
What is it I want to build? I need to figure out how to fix the motor to the bead roller. I'm thinking I want to be able to convert the roller back to hand crank use if needed, for example the motor breaks or the construction I'm making does not work, so I will try to make a bolted bracket for the motor. I need to be able to adjust the motor position to get the shaft aligned as good as possible. As I will have to dismantle the bead roller and probably need to do some welding to the frame, it would make sense to stiffen up the construction while I'm at it. I think the easiest way to stiffen the bead roller would be to weld square tubing or a thick plate to the back side of the bead roller frame. As I need a way to get the motor more towards the back of the roller a suitable tick plate might solve two problems at once. The plan is now to strengthen the body of the bead roller at the same time as preparing fastening point for the motor assembly. Purchasing material. With some...
I purchased a PWM (pulse width modulation) speed controller from an online shop. There was very little information on the sight about the controller it only said max current 60A, so I thought that should be sufficient. When I got it it is clear by looking at it that it is not intended for use anywhere near nominal currents of 60A but maybe for really short periods it can withstand it. Terminal marking on casing is in Chinese I think, but on the circuit board it is indicated in English. Hooking up the controller. I used the cables from the remote controller from the winch they had end terminals on with correct markings so it was straight forward. I did some tests with the controller. One was to remove the display unit and did not make any difference, works fine without it so that one I will leave out. I see no use for it. I tried to measure the amps when bead rolling also but my multimeter freaked out so I did not get any result. Need to try that again at some other time. Th...
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